The Direct Gas Fired Oven is an efficient baking equipment designed specifically for baking food. It generates heat by directly burning gas and uses a hot air circulation system to uniformly heat food, achieving the desired baking effect. This tunnel furnace is widely used in the production of various baked goods and can meet the baking needs of food enterprises of different scales and types. The Direct Gas Fired Oven, manufactured by KC-SMART, stands out as a beacon of innovation and reliability. This state-of-the-art baking equipment is designed to meet the stringent demands of modern food production, offering a blend of advanced technology and user-friendly features.

Key Features of the Direct Gas Fired Oven

1. Precise Temperature Control System

The Direct Gas Fired Oven employs intelligent PID control and combustion proportional control technology. This zero pressure proportional tunnel furnace achieves precise temperature control. The intelligent PID control automatically adjusts the heating power based on temperature changes, ensuring that the temperature inside the furnace remains within the set range. The combustion ratio control dynamically adjusts the gas supply based on the combustion situation, making temperature control more precise and meeting the strict temperature requirements of different baked goods.

2. Efficient Thermal Radiation Furnace Chamber

The furnace chamber utilizes aluminum plates for thermal energy radiation, achieving high thermal efficiency with a reflectivity of up to 50%-70%. Aluminum plates have excellent thermal conductivity and reflectivity, which allows for quick and even heat distribution throughout the entire furnace cavity. This reduces energy waste and ensures that the surface of the aluminum plate remains smooth, preventing dust accumulation and maintaining food hygiene.

3. High Temperature Resistant Conveyor Chain and Guide Rail

The conveyor chain and guide rail are made from manganese steel, a material known for its excellent high-temperature resistance and wear resistance. This extends the service life of these components by 30%-50%. Manganese steel maintains high strength and stability in high-temperature environments, ensuring smooth and steady transportation of food and reducing production interruptions and maintenance costs caused by equipment wear.

4. High-Quality Insulation and Heat Preservation

The Direct Gas Fired Oven uses high-quality insulation cotton and increases its thickness to effectively reduce heat loss and external heat transfer. This saves energy consumption and maintains a stable temperature inside the furnace. The insulation cotton effectively blocks heat radiation outward, reducing energy waste and lowering workshop temperatures, thereby improving the working environment.

5. Adjustable Multi-Stage Firepower Combustion Tube

The rear section of the combustion tube features an adjustable multi-stage firepower design. This allows for flexible adjustment of the firepower size according to production needs, facilitating product quality adjustment. By adjusting the firepower, the baking speed and temperature can be controlled to meet the requirements of different foods for baking time and temperature, improving the stability of product quality.

Applications of the Direct Gas Fired Oven

The versatility of the Direct Gas Fired Oven makes it suitable for a wide range of applications in the food industry. Whether you are producing mooncakes, cakes, burgers, toast, or other baked goods, this oven can meet your needs.

Mooncake Production

In mooncake production, the Direct Gas Fired Oven provides a stable high-temperature environment, ensuring even heating of mooncakes. This results in a golden and crispy crust and fully matured filling. The precise temperature control system meets the baking temperature requirements of different flavors of mooncakes, ensuring high-quality baking effects and improving yield and quality.

Cake Making

For cake making, the hot air circulation system of the Direct Gas Fired Oven ensures even heating, resulting in a consistent surface color and delicate internal structure. The efficient heat transfer in the aluminum plate heat radiation furnace cavity shortens baking time and improves production efficiency. The intelligent control reduces human operation errors and ensures stable quality of each batch of cake.

Burger Processing

During hamburger processing, the Direct Gas Fired Oven uniformly heats both the upper and lower sides of the burger embryo, making its surface golden and crispy and its interior soft and porous. The adjustable multi-stage firepower combustion tube allows for flexible adjustment of the firepower size according to different sizes and formulas of hamburgers, ensuring consistent baking effects and meeting large-scale production demands.

Toast Baking

Toast baking requires strict control over temperature and time. The precise temperature control system and high-quality insulation design of the Direct Gas Fired Oven ensure that toast is slowly baked at the appropriate temperature, resulting in a fully fermented, uniform internal structure, and soft texture. The hot air circulation system ensures even heating on all sides of the toast, avoiding local dryness or undercooking and improving product quality.

Other Baked Goods

In addition to the common baked goods mentioned above, the Direct Gas Fired Oven can also be used for the production of various baked goods such as biscuits, bread, and pastries. Its flexible customization capability and strong adaptability enable it to meet the diverse needs of different baking enterprises, improving production efficiency and product quality.

Maintenance and Longevity: Ensuring Optimal Performance

To ensure the longevity and optimal performance of the Direct Gas Fired Oven, regular maintenance is essential. Daily cleaning of the furnace chamber, regular inspection of the combustion system, checking the transmission system, maintaining the thermal insulation layer, equipment lubrication, and inspection of the electrical system are all crucial steps. These practices not only extend the life of the equipment but also ensure food safety and hygiene.

About KC-SMART: A Leading Direct Gas Fired Oven Manufacturer

KC-SMART, founded in 2000, is a high-tech enterprise dedicated to providing global baking food customers with one-stop solutions. These solutions include customized design, manufacturing, installation, debugging, and after-sales maintenance of intelligent mechanical equipment. Its product line includes intelligent mechanical equipment for powder transportation, mixing, fermentation, baking, cooling, demolding, and material handling. The company also holds multiple practical invention patents, showcasing its commitment to innovation and quality.

The Direct Gas Fired Oven from KC-SMART is more than just a baking tool; it is a comprehensive solution for modern food production. With its precise temperature control, efficient heat distribution, durable construction, and high-quality insulation, this oven ensures consistent and high-quality baking results. Whether you are a small-scale bakery or a large food production enterprise, the Direct Gas Fired Oven offers the flexibility and reliability you need to meet your baking goals.

For those seeking to enhance their baking operations with cutting-edge technology and reliable performance, the Direct Gas Fired Oven from KC-SMART is the ideal choice. Contact KC-SMART today to learn more about how this innovative oven can transform your baking process.